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Compliance for Warehouses & logistics

Compliance for Warehouses & Logistics — What You Actually Need

You have a large open building, stock stacked high, vehicles moving inside and out, and people working shifts. Fire and moving machinery are the two risks that matter. Here is what applies, in the order it matters, and what to check before you pay anyone.

Your risk profile

Medium to high. Warehouses are where HSE enforcement concentrates: forklift incidents, falls from height, collapsed racking and fire loads that turn a small fire into a total loss. Most of the compliance is about the work, not the building; the building compliance is standard but on a shorter electrical cycle.

What applies to you

In the order it matters. Each links to a plain-English guide.

Required by lawYou must do this. Not doing it is an offence.
Required if…Required in some situations, not others. Depends on your premises and how you use them.
Good practiceNot written into law, but it is the recognised way to show you have met a legal duty.
Insurers, landlords or clients ask for itNot a legal requirement. A contractual one. Check the wording of what is actually being asked.
Optional, often oversoldNobody is making you buy this. Suppliers will still try.
Health & Safety Risk AssessmentRequired by law

The foundation, and in a warehouse it does real work: forklift and pedestrian segregation, racking inspection, manual handling, working at height, vehicle movements in the yard. Record it (you will have five or more staff), keep it live.

Fire Risk AssessmentRequired by law

Required and recorded in full. A high fire load, cardboard, plastics, pallets, sometimes lithium batteries, means the assessment, the means of escape across a large floor, and the compartmentation matter more than in almost any other small-business premises. Use a registered assessor.

Workplace Safety TrainingRequired by law

Forklift operator training and refreshers, manual handling, working at height, racking awareness, and first aiders on every shift. This is the sector where named training is expected because the risks are specific.

Electrical (EICR)Good practice

Industrial premises: the recommended maximum interval is three years, not five. Large installations with many circuits, so get the price per circuit in writing.

Fire Alarm SystemsRequired if…

Almost always required at this scale, usually an L3 or L4 life-safety category with property protection where the insurer asks. The category comes from the FRA, not the alarm company. Weekly test by you, six-monthly service by an engineer.

Emergency LightingRequired if…

A large floor with long escape routes and mezzanines almost always needs it. Monthly test by you, annual duration test by an engineer.

Fire ExtinguishersRequired by law

More units than a shop, positioned so nobody is more than 30 metres from one, with CO2 at charging points and electrical plant. The FRA sets the count.

PAT TestingGood practice

Chargers, hand tools, extension leads, shrink-wrap guns. Higher-risk items tested annually, the rest on the two-year cycle.

Gas SafetyRequired if…

Only if you have gas heating or gas-powered plant. Radiant heaters and warm-air units need annual servicing by a commercially registered engineer. LPG forklifts bring their own storage and handling rules.

Legionella Risk AssessmentRequired by law

Welfare facilities, showers and any stored water. Usually a simple system and a straightforward assessment, but showers put it above the office baseline.

Asbestos ManagementRequired if…

Older industrial units are full of it: cement roof sheets, gutters, insulating board around plant. If the building predates 2000, the management survey and register are not optional, and anyone drilling into the fabric needs to see the register first.

The warehouse is where the gap between "premises compliance" and "workplace compliance" is widest. The building itself needs the standard set, fire, electrical, water, asbestos if it is old, on an industrial timetable. The work inside it is where people get hurt: vehicles, racking, height, and manual handling. Your general risk assessment has to be a real document about how your warehouse actually runs, not a template.

Two things to keep in-house: the weekly fire alarm test and the weekly racking check. Both take minutes, both are regularly sold as services, and both are the first records an inspector asks for after an incident.

Common questions

Do racking inspections count as compliance?

Yes, under PUWER and your risk assessment. Racking needs a documented weekly visual check by a trained person and an annual expert inspection (SEMA-approved inspector is the recognised standard). Damage from forklift strikes is the most common cause of collapse. It is a small cost and an enforcement favourite.

How often does a warehouse need an EICR?

Every three years is the recommended maximum for industrial premises, compared with five for offices and shops. The inspector can set a shorter interval on the report if the installation is in poor condition or the environment is harsh.

Do we need a fire alarm across the whole warehouse?

Almost certainly, but the category matters. An L4 (escape routes) or L3 (escape routes plus adjoining rooms) is typical for life safety; a P1 or P2 property-protection category is added only where you or the insurer want the stock protected when the building is empty. The fire risk assessment sets this. An alarm company that specifies L1 throughout without an assessment behind it is selling detectors.

What should this cost?

More than a shop, less than a factory. The big lines are the fire alarm and emergency lighting installations if you do not have them, the three-yearly EICR on a large installation, and forklift training. The recurring costs are modest if you keep the weekly and monthly checks in-house. The oversell in this sector is annual everything: annual EICR, annual full FRA, annual PAT of every charger. None of it is required.

Not sure how this applies to your premises?

Tell The Guide about your business and it will help you work out what you actually need — in plain English or full technical detail, your choice.

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General information to help you understand your obligations and judge your own risk. Not legal advice.